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- 4180 NW 10 Avenue Ft. Lauderdale, FL-US
The applications nobody else will quote are the ones we were built for.
Most fluid application problems have a catalog answer. The ones that reach us usually don’t — an unusual material, an awkward geometry, a line speed nothing standard keeps up with, or a volume too low for a large manufacturer to bother engineering for.
Spraymation has been designing and building one-off industrial fluid dispensing systems since 1958. Not configured from modules, not adapted from an adjacent product — engineered for the application, then built, tested, and supported by the same team in Fort Lauderdale, Florida. If you’ve been told your application isn’t worth a custom solution, we’d like to hear about it.
The volume is too low for anyone else. Large manufacturers need a market before they’ll engineer. We don’t — a single machine for a single application is normal work here.
It has to integrate with what you already run. New equipment has to fit an existing line, existing controls, and an existing footprint.
The application doesn’t exist yet. You’re developing a product or a process and the application method has to be developed alongside it.
Standard equipment worked, and then the process changed. Line speeds increased, the formulation changed, or a specification tightened, and what used to work no longer holds.
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Tell us the fluid, the substrate, the placement requirement, the line speed, and what’s failing today. Our engineers have almost certainly seen something adjacent — nearly seven decades of unusual applications builds a deep reference library.
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We recommend the application technology that fits, not the one we’d most like to sell. Sometimes that recommendation is that you don’t need a custom system at all.
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Difficult applications get tested before anything is built. Where the material behavior is uncertain, we iterate until the result is repeatable — not until it works once.
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Design, fabrication, assembly, and testing all happen under one roof in Fort Lauderdale. Nothing is subcontracted to a vendor who doesn’t answer your call later.
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The system is installed into your line and proven at your conditions. We can commission on-site or support your team remotely — whichever fits your timeline and location.
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Spare parts, consumables, remote technical support, and factory rebuilds — for decades. We still support systems built forty years ago.
We build precision fluid dispensing systems around the constraints that make an application difficult — the fluid, the method, the environment, and the line it has to fit into.
Any fluid. Adhesives, sealants, waxes, silicones, oils, lubricants, release agents, surfactants, coatings, dyes, and materials that don’t fall into a category. Send the technical data sheet.
Any application method. Air atomizing, airless, air-dispersed, extrusion, slot coating, or non-contact — chosen for the application rather than for what we have in stock.
Any environment. Washdown and sanitary environments, cleanroom, and high-temperature applications are all within our custom-build capability. For hazardous and explosion-proof locations, our panel machines carry NRTL Class I Division I certification — and as we move to modular panel designs, NRTL certification is becoming standard on every panel machine we ship.
Any integration requirement. Existing line controls, encoders, PLCs, and inspection systems.
The engineer who specified your system is reachable when you call about it in ten years. That’s a function of not outsourcing anything.
Since 1958, in tissue and hygiene, coatings R&D, medical devices, food production, packaging, and dozens of applications too niche to name a category for.
Spraymation systems are still in production service 40 years after installation — which is why customers who standardize on us rarely switch.
Documented quality processes, including for one-off builds.
If your application doesn’t need custom engineering, or if we’re not the right builder for it, you’ll hear that in the first conversation rather than after a quote.
A Fortune 100 tissue manufacturer needed consistent adhesive across three application points running simultaneously at over 2,000 ft/min. Spraymation’s unified multi-station system cut adhesive consumption 40%, delivered a 99.7% tail-seal first-pass rate, and paid back in under a year.
A medical device manufacturer couldn’t validate its siliconization process for GMP, with coating-weight variability above 25% and recurring glide-force failures. Spraymation’s Electromatic™ 29 system cut variability to below 8% CV, reduced silicone use 35%, and reached 0.25 mg dispensing precision.
A major OSB manufacturer’s drip bars over-applied wax and fouled the blender drum, and catalog nozzles couldn’t handle the high-viscosity emulsion. Spraymation’s custom air-atomizing spray headers cut wax consumption 30%, shortened the press cycle 15%, and saved over $150,000 a year.
Yes. One-off systems for a single application are normal work here, not an exception we make reluctantly.
Typically 8–10 weeks, depending on the application. We’ll give you a firm timeline once we’ve reviewed the fluid, the substrate, and your line conditions.
It depends entirely on the application. What we can say is that custom engineering usually costs less than the alternatives customers have already priced — a standard system that doesn’t quite work, or continuing with a manual process that wastes material and labor indefinitely.
No. Most customers arrive knowing the material and the problem, not the method. Selecting the method is our job.
We’ll say so. Often the answer is standard Electromatic™ applicator heads and the right controls, which is faster and cheaper for you.
Get Started
Tell us the fluid, the substrate, and what’s failing today. We’ll tell you honestly whether we can solve it.
Or call us directly +1 954 484 9700