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SILICONE SPRAY SYSTEMS
When silicone application precision is measured in milligrams and a missed dose can mean a rejected lot, Spraymation silicone spray systems deliver. Our Electromatic™ silicone sprayers dispense amounts as small as 0.50 mg with the repeatability that medical device manufacturers, paper converters, and precision assembly lines depend on. Positive-displacement actuation means every cycle delivers the same metered volume regardless of line speed — the mechanism behind dose accuracy that holds across a validated production run. From syringe barrel siliconization to non-contact lubrication of articulated robotics, our silicone spray equipment runs cleanly for years, then runs for decades more.
Silicone spray application is one of the most demanding fluid dispensing challenges in manufacturing. Medical device specifications require dose accuracy measured in fractions of a milligram. Recertification protocols don’t tolerate equipment drift. Cleanroom and regulated environments demand consistent, predictable, validated performance. And the consequences of inconsistency — rejected lots, failed batches, regulatory exposure — are severe.
Spraymation silicone spray equipment is engineered to deliver the dose accuracy and validated repeatability these applications require. The patented Electromatic™ applicator at the core of every silicone sprayer has only one moving part, no dynamic seals to degrade or drift, all-stainless-steel wetted parts, and a positive dripless shut-off that prevents the contamination and dose variation that plague conventional silicone applicators. Platinum RTD temperature sensing maintains the close thermal control that heated silicone requires. CE declarations, IEC electrical connectors, over-temperature protection, and driver circuits designed specifically for optimized silicone performance round out a system built for the most regulated environments on earth.
No dynamic seals to degrade means calibrated dose accuracy holds across far longer service intervals than conventional silicone applicators.
Patented seat-and-needle geometry delivers dripless positive shut-off — preventing the carryover that compromises regulated batches.
Platinum RTD sensing and over-temperature protection deliver the thermal control heated silicone requires for stable dispensing.
Factory recertification returns a documented test report — the validated audit trail regulated environments require.
Spraymation offers a complete family of silicone spray equipment, from narrow-pattern airbrush-like sprayers for small barrels to wide-pattern systems for large-format applications. Each silicone spray system is configured with the right Electromatic™ applicator, controls, and constant pressure fluid source for your application.
Narrow spray pattern silicone applicators with internal mix atomizers, ideal for small barrel sizes and airbrush-like precision application. Unheated configurations handle silicone up to 1,000 cPs; heated configurations extend capability to 12,500 cPs. Available with 120V or 240V heaters, 24V or 120V coils, platinum RTDs for accurate temperature control, CE declaration, IEC electrical connectors, over-temperature protection, and driver circuits designed specifically for optimized silicone dispensing performance.
Pattern:
Narrow · Airbrush
Viscosity:
1,000–12,500 cPs
Heaters:
120V or 240V
Compliance:
CE · IEC · Over-Temp
Wider spray pattern silicone sprayer for large barrel sizes and broader coverage applications. Consistent dispensing of amounts as small as 0.50 mg with internal and external mix atomizers. Unheated for silicone up to 1,000 cPs, heated for silicone up to 12,500 cPs. Same precision feature set as the 9 and 19 series — platinum RTDs, CE declaration, IEC connectors, over-temperature protection, and silicone-optimized driver circuits.
Pattern:
Wide · Broad Coverage
Min Dose:
0.50 mg
Mix Type:
Internal & External
Compliance:
CE · IEC · Over-Temp
Coaxial internal mix applicators with matched fluid tips and air caps for very narrow spray patterns. Used for precise silicone lubrication of small components and for articulated robotics applications requiring tight pattern control. Unheated for 1,000 cPs silicone and heated for 12,500 cPs silicone, with 120V or 240V heaters and platinum RTD temperature control.
Pattern:
Very Narrow
Mix Type:
Coaxial Internal
Use Case:
Small Components · Robotics
Viscosity:
1,000–12,500 cPs
Applicator drivers and time controllers engineered specifically for silicone spray applications, including the 306680 Time Controller and complete control packages for multi-applicator silicone systems.
Drivers supply the optimum voltage and current to get full performance from the applicator, with accelerating voltages on both open and close to reduce actuation times. Easy PLC interface and 120 or 240 volt operation. A single time controller can drive multiple applicators, with four-channel control available for complex patterns requiring multiple on and off points per cycle.
Driver Type:
Silicone-Optimized
Time Controller:
306680 Series
Configuration:
Multi-Applicator Ready
Factory recertification service for silicone applicators in production. Each applicator is disassembled and cleaned, every part inspected against new-applicator specifications, wear parts replaced, and the applicator tested using the same procedures and acceptance standards applied to new units. A documented test report is returned with the refurbished applicator. Recommended every three years for critical silicone dispensing applications.
Cycle:
Every 3 Years
Standards:
New-Applicator Spec
Documentation:
Test Report Returned
Hazardous-Location Capability
For critical silicone dispensing applications, we recommend recertification of every applicator every three years — a service we provide in-house with documented inspection, parts replacement, full new-applicator testing, and a returned test report.
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The patented Electromatic™ seat-and-needle geometry and silicone-optimized driver circuits deliver the kind of dose precision that medical siliconization and validated dispensing require.
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Unheated configurations for low-viscosity silicone and heated configurations with platinum RTD temperature control for high-viscosity formulations — the same applicator platform covers both.
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With only one moving part and no packings or seals to degrade, our silicone sprayers maintain calibrated performance over far longer service intervals than conventional applicators.
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CE declaration, IEC electrical connectors, over-temperature protection, Low Voltage Directive compliance, and ISO 9001:2015 certification across the manufacturing process.
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Disassembly, inspection, parts replacement, full new-applicator testing, and returned test report — the documented service trail that regulated environments require.
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Compatible with all standard silicone fluid chemistries, with straight-line flow that prevents the contamination and material build-up that compromise dose accuracy.
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A family-owned business operating in Fort Lauderdale for more than 60 years, ISO certified for over 20 — the kind of continuity that matters when your validated process depends on the same equipment, the same specifications, and the same support team a decade from now.
Spraymation silicone spray systems are at work across the most demanding silicone application environments in the world — from high-speed medical device siliconization to non-contact lubrication of articulated robotics.
If your silicone application involves an unusual fluid chemistry, an atypical part geometry, or environmental constraints that conventional silicone spray equipment can’t meet, our engineering team can design a custom solution.
Every Spraymation silicone spray system can be configured with the controls, fluid handling, and accessories needed for a complete turnkey installation.
Applicator drivers, time controllers, and complete control packages engineered specifically for silicone spray applications — including the 306680 Time Controller and multi-applicator packages. Accelerating voltages on open and close, easy PLC interface, 120 or 240 volt operation, and shaft-encoded position programming where pattern placement needs to follow machine travel.
Constant pressure fluid delivery systems for repeatable silicone supply across the full operating range — designed specifically for silicone spray equipment.
Low-pressure delivery is built around ASME-approved stainless steel pressure tanks in 2, 5, and 10 gallon capacities, rated to 100 PSI, CE approved, with DC power supply. Accessories include low-level switch, adjustable-speed agitator, air gauge, regulator, filter, quick disconnect, and a choice of EPDM or Viton seals selected for compatibility with your silicone fluid.
Browse the complete Electromatic™ applicator family for replacement silicone sprayers, expansion components, or custom configurations across the full product line.
Quick answers to the questions we get most often about Spraymation silicone spray systems, Electromatic™ silicone sprayers, recertification, and regulated-environment compliance.
Don’t see your question? Our engineering team responds within one business day.
Our standard Electromatic™ silicone sprayers handle 1,000 cPs silicone in unheated configurations and up to 12,500 cPs in heated configurations. The same applicator platform — 9, 19, or 29 series and coaxial internal mix — is available in either configuration, so you can match the right viscosity capability to your specific silicone fluid. Heated units include platinum RTD temperature sensing and 120V or 240V heater options for accurate, repeatable thermal control.
Spraymation silicone sprayers can dispense amounts as small as 0.50 mg with the dose-to-dose repeatability that medical siliconization and validated dispensing applications require. The combination of patented Electromatic™ seat-and-needle geometry, integral solenoid actuation, silicone-optimized driver circuits, and high-resolution pattern controllers delivers the precision that downstream quality validation depends on.
Yes. Spraymation silicone spray equipment is widely used across medical device manufacturing for siliconization of syringe barrels, plunger gaskets, needles, catheters, and similar components, and for non-contact lubrication of medical device assemblies. Our silicone sprayers ship with CE declaration, IEC electrical connectors, over-temperature protection, and Low Voltage Directive compliance, and the entire manufacturing process is ISO 9001:2015 certified. For applications in your specific regulatory environment, our engineering team can advise on the right configuration and documentation.
For critical silicone dispensing applications — and especially for medical device siliconization — we recommend recertification of every applicator every three years. Spraymation provides factory recertification service in-house: each applicator is fully disassembled and cleaned, every part inspected against new-applicator specifications, wear parts replaced, and the applicator tested against the same procedures and acceptance standards applied to new units, with a documented test report returned to you for your quality records.
The Electromatic™ 9 and 19 are narrow-spray-pattern silicone sprayers designed for small barrel sizes and airbrush-like precision application, with internal mix atomization. The Electromatic™ 29 has a wider spray pattern and is suited for large barrel sizes, with both internal and external mix atomizer options. All three are available in unheated 1,000 cPs and heated 12,500 cPs configurations with the same precision feature set — platinum RTDs, CE declaration, IEC connectors, over-temperature protection, and silicone-optimized driver circuits. The right choice depends on your part geometry, coverage requirements, and viscosity.
Yes — custom silicone spray equipment is a core part of what we do. We routinely build silicone systems for unusual part geometries, atypical fluid chemistries, articulated robotics integration, and high-throughput inline and rotary assembly machines. Send us your silicone specifications, part geometry, line configuration, and throughput requirements and our engineering team will recommend a solution.
Silicone spray applications typically use a constant pressure fluid source to maintain repeatable supply across the full operating range. Spraymation offers matched constant pressure fluid sources designed specifically for silicone spray equipment. Low-pressure delivery uses ASME-approved stainless steel tanks in 2, 5, and 10 gallon capacities rated to 100 PSI, CE approved, with agitation and low-level control available and a choice of EPDM or Viton seals selected for your silicone chemistry. For specialized applications — articulated robotics, multi-applicator systems, or unusual delivery requirements — our engineering team can design custom fluid handling configurations.
In most cases, yes. Spraymation silicone applicator drivers and time controllers integrate with the most common production line control architectures, accepting standard input signals and providing the driver circuits and timing resolution that silicone applications require. For specialized control integration, our engineering team can design custom silicone control packages, including stainless steel enclosures and complete multi-applicator control systems.
Yes. A single Spraymation time controller can drive multiple silicone applicators, and four-channel control is available for applications requiring complex patterns with multiple on and off points per cycle. Where pattern placement needs to follow machine travel rather than elapsed time, shaft-encoded position programming allows placement to be programmed in inches. Systems can also be driven directly from your existing PLC.
We recommend recertification every three years for critical silicone dispensing applications. If the silicone applicator family carries a rated shot count comparable to our cold applicators, adding it here would pair a time-based interval with a duty-based one and materially strengthen this answer. Client to supply.