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Controls & Accessories
An industrial spray system is only as good as the controls, fluid handling, and accessories that support it. Spraymation manufactures the complete ecosystem of spray control systems, spray gun accessories, fluid delivery equipment, and replacement parts that turn an Electromatic™ applicator into a turnkey production solution — all built to the same engineering standard, all backed by the same ISO 9001:2015 quality system, and all designed to last as long as the applicator itself.
When you specify a Spraymation spray system, every component — applicator, controller, pump, tank, hose, connector, accessory — is designed, manufactured, tested, and supported by the same engineering team. That integration matters. Off-the-shelf controls and generic spray gun accessories don’t deliver the millisecond timing precision, the matched pressure ratings, the compatible electrical interfaces, or the long-term reliability that the Electromatic™ applicator platform was engineered around. Mismatched components compromise system performance and shorten service life.
Our spray control systems, fluid handling equipment, and spray gun replacement parts are engineered specifically to extract the full performance of every Electromatic™ applicator — and to keep delivering that performance for the decades of service life that Spraymation customers expect. When something does need service or replacement, you’re sourcing it from the manufacturer that built your original system, not from an aftermarket supplier guessing at specifications.
System Architecture
The Electromatic™ applicator sits at the center of every Spraymation system. Each surrounding component — controls, pumps, tanks, hoses, accessories — is engineered to match its pressure ratings, electrical interfaces, fluid compatibility, and timing requirements.
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0.1 ms timing resolution. Up to 4 applicators per controller. Drives the dispensing pattern.
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Stainless steel pumps to 2,500 PSI. ASME tanks in 2/5/10 gallon. Maintains supply pressure.
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One moving part. No dynamic seals. The precision dispensing point.
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Teflon-lined SS jacketed hoses. Matched applicator connectors. Carries fluid to the head.
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Extrusion tips, spray nozzles, air caps, spreading bars. Shapes the dispensed output.
The control system is what transforms a spray applicator into a precision dispensing tool. Spraymation pattern controllers and timers deliver the timing accuracy, input flexibility, and multi-applicator coordination that high-speed production requires.
Independent operation of up to four spray applicators with 0.1 millisecond resolution. Accepts inputs from passive contacts, DC voltage signals, photocells, or open collectors — covering the vast majority of production line control architectures. Real-time output for synchronized, precision-timed pattern dispensing.
Channels:
Up to 4 Applicators
Resolution:
0.1 ms
Inputs:
Contacts · DC · Photo · OC
Keypad-programmable DC timer with numeric display of all settings, serving as the foundational pattern control component in the 3400 series. Configurable for a wide range of dispensing patterns including dots, continuous lines, interrupted lines, and complex timed sequences.
Interface:
Keypad + Display
Patterns:
Dots · Lines · Sequences
Role:
Foundational Timer
Custom spray control systems built to specific production environment requirements, including stainless steel enclosures for washdown environments and standard DIN-format temperature controllers for heated applicator integration. When standard pattern controllers don’t fit your application, our engineering team designs and builds a control package that does.
Enclosures:
SS Washdown Available
Temperature:
DIN-Format Controllers
Build Type:
One-of-a-Kind
Specialized control packages engineered specifically for silicone spray applications, including applicator drivers optimized for silicone fluid characteristics and the 306680 Time Controller for precise silicone dose control. Complete multi-applicator control packages available for production silicone dispensing lines.
Driver Type:
Silicone-Optimized
Time Controller:
306680 Series
Use Case:
Medical · Production Silicone
Integrated control enclosures for Compuspray™ panel machines and Electromatic™ spray applicator systems, including configurations for hazardous-location installations and specialized production environments.
Integration:
Compuspray™ · Electromatic™
Environment:
Hazardous-Loc Available
Use Case:
Lab · Production Paint
The fluid delivery side of your spray system determines pressure consistency, flow stability, and material compatibility. Spraymation fluid handling equipment is engineered to match the performance characteristics of the Electromatic™ applicator platform across the full operating range.
Balanced-ratio high-pressure pumps with all wetted parts in stainless steel, designed for continuous duty at pressures up to 2,500 PSI. The standard high-pressure fluid supply for Spraymation Electromatic™ applicator guns in airless spray and high-pressure extrusion applications.
Pressure:
Up to 2,500 PSI
Duty:
Continuous
Wetted Parts:
All Stainless Steel
Mobile low-pressure pumping packages with integrated pressure regulation for spray applications using cold adhesives, marking fluids, lubricants, and similar low-viscosity fluids.
Format:
Portable
Regulation:
Integrated
Fluids:
Cold Adh · Lubricant · Mark
Metered fluid delivery for closed-loop applications, recirculating-path systems, and precision flow-controlled spray applications including paint, coating, and silicone systems.
Delivery:
Metered Flow
Path:
Closed Loop · Recirc
Use Case:
Paint · Coating · Silicone
Pressure tanks for unheated fluids in 2, 5, and 10 gallon capacities. Available with optional low-level controls and adjustable-speed agitators for fluids requiring continuous mixing, such as water-based adhesives and certain release agents. Compatible with Electromatic™ XV, XXV, XXIV, and XXXV applicator heads and Spraymation DC pattern controllers.
Capacities:
2 · 5 · 10 Gallon
Options:
Level Ctrl · Agitator
Certification:
ASME Approved
Mobile tank configurations on rolling dollies for shared-use and multi-station applications.
Format:
Rolling Dolly
Use Case:
Shared-Use · Mobile
Compatibility:
ASME Tank Family
Constant pressure fluid delivery systems designed specifically for silicone spray applications, providing the supply consistency that precision silicone dispensing requires.
Output:
Constant Pressure
Application:
Silicone Spray
Benefit:
Repeatable Dosing
Teflon-lined fluid hoses with stainless steel exterior jacketing, compatible with cold adhesives, marking fluids, perfumes, silicones, and similar materials. Engineered for the pressure ratings and chemical compatibility that Spraymation Electromatic™ systems require.
Inner Liner:
Teflon
Outer Jacket:
Stainless Steel
Compatibility:
Cold Adh · Silicone · Perfume
Spraymation maintains an extensive inventory of spray gun accessories, replacement parts, and consumables for every Electromatic™ applicator in the field. When you need to service, expand, or upgrade an existing system, you’re sourcing components from the manufacturer that built your original equipment.
Standard connectors for Spraymation Electromatic™ applicator guns, engineered for reliable fluid and electrical interface across the applicator family.
Interface:
Fluid + Electrical
Compatibility:
Electromatic™ Family
Full range of extrusion tips, spray nozzles, and air caps for Electromatic™ applicators including flat-back tips, 3/8-24 screw-on tips, spreading bars for wide-material coating, and specialized geometries for swirl patterns and unique dispensing requirements.
Types:
Flat-Back · 3/8-24 · Spreading
Patterns:
Dots · Lines · Swirl · Atomized
Pressure control accessories for spray systems requiring active pressure regulation, including integration with panel machine and reciprocator systems.
Function:
Active Pressure Reg
Integration:
Panel · Reciprocator
Mounting hardware and accessories for manual and semi-automatic spray gun installations.
Format:
Manual / Semi-Auto
Hardware:
Mounting Kit
Vacuum-based panel mounting hardware for Compuspray™ panel painting machines and similar automated coating applications.
Mount Type:
Vacuum-Based
Use Case:
Compuspray™ Panels
Bell atomizer integration accessories for paint and coating applications, supporting the S4 Series Compuspray™ panel machines and custom paint application systems.
Integration:
S4 Series Ready
Use Case:
Automotive Paint Testing
Recirculating-path flow components for spray systems requiring continuous fluid circulation, including configurations for paint, coating, and high-viscosity material applications.
Path:
Closed Loop · Recirc
Use Case:
Paint · High-Viscosity
Complete inventory of replacement parts, wear components, and consumables for every Electromatic™ applicator generation. Fluid sections, springs, plungers, seats, coils, heaters, RTD sensors, and the full parts complement for in-house maintenance and rebuild.
Coverage:
Every Generation
Parts:
Fluid Sec · Coils · RTDs · More
Inventory:
Extensive · Decades Back
Send us your worn applicator and we’ll return a factory-rebuilt unit tested to the same procedures and acceptance standards applied to new applicators, with a documented test report. For critical applications including medical silicone dispensing, we recommend the recertification program every three years.
Process:
Exchange or Rebuild
Testing:
New-Applicator Standard
Documentation:
Test Report Returned
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Every controller, pump, hose, and accessory is designed and tested as part of the integrated Spraymation system — no compatibility guesswork, no performance compromises.
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Spray control systems, fluid handling equipment, accessories, and replacement parts are designed, manufactured, and supported by the same Fort Lauderdale team that builds your applicators.
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We maintain replacement parts for Electromatic™ applicators going back generations — including older equipment installed decades ago.
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The 3480 Pattern Controller and 3400 Series Timers deliver the timing accuracy that high-speed production and validated dispensing require.
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ASME-approved pressure tanks for unheated fluids, NRTL-certified panel machine configurations for hazardous-location installations, and CE declarations for European compliance.
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Across every component, every assembly, and every service.
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Remote technical support by phone, email, and Zoom; on-site service when needed; and direct engineering access for custom integration questions.
Quick answers to the questions we get most often about Spraymation pattern controllers, fluid handling, replacement parts, and the factory rebuild program.
Don’t see your question? Our engineering team responds within one business day.
Spraymation manufactures a complete family of spray control systems including the 3480 Pattern Controller for independent operation of up to four applicators with 0.1 ms timing resolution, the 3400 Series DC Timers as foundational pattern control components, specialized silicone applicator drivers and time controllers including the 306680 Time Controller, and custom control packages with stainless steel enclosures and DIN-format temperature controllers. All Spraymation spray control systems are engineered specifically for the Electromatic™ applicator platform and integrate directly with our pumps, tanks, hoses, and accessories.
Yes. Spraymation maintains an extensive inventory of spray gun replacement parts and accessories for Electromatic™ applicators going back generations — including equipment installed decades ago. If you have an older Spraymation applicator that needs service, contact us with your model number and we’ll confirm parts availability. We also offer factory rebuild and applicator exchange programs that return a fully tested, documented unit to your production line.
The 3480 Pattern Controller and 3400 Series DC Timers accept inputs from passive contacts, DC voltage signals, photocells, and open collectors, covering the vast majority of production line control architectures. For specialized control integration — including PLC integration, hazardous-location installations, or unique signal types — our engineering team can design custom control packages.
Our stainless steel balanced-ratio high-pressure pumps are rated for continuous duty at pressures up to 2,500 PSI, with all wetted parts in stainless steel. Our high-pressure stainless steel jacketed Teflon-lined hoses are matched to the same pressure ratings and are compatible with cold adhesives, marking fluids, perfumes, silicones, and similar materials. For higher-pressure applications, including air-operated high-volume applicators operating up to 5,000 PSI, contact our engineering team for the appropriate component specifications.
Yes. Our low-pressure equipment tanks for unheated fluids in 2, 5, and 10 gallon capacities are ASME approved. Optional features include low-level controls and adjustable-speed agitators for fluids requiring continuous mixing — particularly important for water-based adhesives, latex glues, and certain release agents. Tanks are compatible with Electromatic™ XV, XXV, XXIV, and XXXV applicator heads and Spraymation DC pattern controllers.
For paint and coating applications, Spraymation manufactures custom control packages and control enclosures for Compuspray™ panel machines, including NRTL-certified configurations for hazardous-location environments where solvent-based paint testing requires it. Our engineering team designs control systems specifically for paint lab installations, automotive R&D applications, and coating formulation environments. Contact us with your specific paint application requirements and we’ll recommend the right control configuration.
For critical applications including medical silicone dispensing, validated paint testing, and other regulated environments, we recommend recertification of every applicator every three years. Each recertification includes complete disassembly and cleaning, inspection of every part against new-applicator specifications, replacement of wear parts, testing against the same procedures and acceptance standards applied to new units, and a documented test report. For non-critical industrial applications, maintenance intervals depend on operating conditions — our technical support team can recommend an appropriate service schedule.
Yes — custom control systems and accessories are a core part of what we do. We routinely design custom control enclosures, multi-applicator coordination systems, hazardous-location control packages, specialized fluid handling configurations, custom multi-head manifolds with specified center distances, and one-of-a-kind accessories for applications that off-the-shelf components can’t address. Send us your application requirements and our engineering team will recommend a solution.
Spraymation spray control systems, pumps, tanks, hoses, and accessories are engineered specifically for the Electromatic™ applicator platform. While some components — particularly certain hose configurations and standard tank packages — may be compatible with other applicators, we don’t guarantee performance outside the Electromatic™ system. For applications mixing equipment from multiple manufacturers, contact our engineering team and we’ll advise on what will and won’t work.
Get Started
Talk to a Spraymation engineer. We maintain extensive inventory across the full controls and accessories catalog, and our engineering team can recommend the right configuration whether you’re servicing an existing system, expanding capacity, or integrating new applicators into an established line.
Or call us directly +1 954 484 9700