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HEATED HOSES
Spraymation electric heated hoses keep hot melt adhesives, sealants, silicones, coatings, and other temperature-sensitive fluids exactly on-spec from the pump to the applicator — with no cold spots, no char, and no viscosity drift along the way. Whether you’re transferring high-viscosity adhesive across a wide-web converting line or delivering precision-metered fluid to a single Electromatic™ head, our industrial heated hose assemblies maintain uniform temperature end to end so the fluid arrives ready to dispense, every cycle, every shift.
When a heated transfer hose loses temperature anywhere along its length, the consequences show up downstream: viscosity climbs, flow drops, patterns shift, and the adhesive or coating you carefully heated at the pump arrives degraded at the gun. Cold spots cause char. Uneven heating causes drool and stringing. And a hose that fails — cracked jacket, failed heating element, degraded RTD — takes the whole line down with it.
Most industrial heated hoses are built to a price, not to a service life. Thin jackets, loosely controlled heating, and consumer-grade fittings mean frequent replacement and unpredictable performance.
Spraymation electric heated hoses are specified to the same engineering standard as everything else we deliver: to outlast the equipment around them. A PTFE-lined stainless steel core resists the chemical aggressiveness of modern hot melt and coating formulations. Uniform resistance-wire heating maintains temperature across the entire length with no hot spots and no cold spots. RTD temperature sensing delivers the close control that prevents char and viscosity drift. And matched applicator connectors mean the hose integrates cleanly with your Electromatic™ heads and Thermopulse™ fluid handling — or with the equipment you already have in service.
Uniform heating along the entire hose length keeps fluid at temperature from pump to applicator — no degradation in transit.
RTD-controlled heating holds the setpoint precisely, preventing the overheating that degrades adhesives and coatings inside the hose.
PTFE-lined stainless steel wetted path stands up to aggressive hot melt, silicone, and coating chemistries.
Industrial-grade construction and matched connectors built for continuous-duty service, not seasonal replacement.
Spraymation supplies electric heated hose assemblies as both a standalone product line and a matched component of complete Electromatic™ and Thermopulse™ systems. Each assembly is configured to your specified length, temperature range, fluid chemistry, and connection requirements.
PTFE-lined, stainless steel jacketed heated transfer hose with uniform resistance-wire heating and RTD temperature sensing, engineered for continuous-duty delivery of hot melt adhesives, sealants, and similar thermoplastic fluids.
Temperature:
Up to 450°F
Sensing:
RTD
Core:
PTFE-Lined SS
Heavier-construction heated fluid hose rated for high-pressure balanced-ratio pump systems, matched to Spraymation stainless steel pumps and applicator connectors for integrated continuous-duty service.
Pressure:
Up to 2,500 PSI
Duty:
Continuous
Connectors:
Matched
Additional jacketing and insulation options for installations where ambient heat loss, operator contact, or confined routing is a concern.
Insulation:
Optional
Use Case:
Heat Loss · Safety
Routing:
Confined-Area
Custom lengths, temperature ranges, fittings, and multi-hose harnesses for unique line geometries, wide-web manifolds, and non-standard applicator arrangements.
Length:
Built-to-Spec
Fittings:
Specified
Format:
Single · Harness
The cross-section that defines every Spraymation heated hose. Each layer earns its place: chemical compatibility, pressure containment, uniform heat distribution, accurate sensing, thermal isolation, and mechanical protection.
[01]
Industrial-grade protective jacket designed for the abrasion, flex, and routing demands of production environments.
[02]
Thermal insulation layer minimizes ambient heat loss, keeps the outer surface safer for operator contact, and improves energy efficiency.
[03]
Uniformly distributed resistance-wire heating delivers even temperature across the full hose length — no cold spots, no hot spots, no degradation in transit.
[04]
Platinum RTD sensing maintains close, accurate temperature control — the precision that prevents char and viscosity drift.
[05]
High-pressure containment for continuous-duty service up to 2,500 PSI, matched to Spraymation balanced-ratio stainless steel pumps.
[06]
The wetted path — engineered for the chemical aggressiveness of modern hot melt, silicone, sealant, and coating formulations.
Detailed temperature ratings, pressure ratings, material specifications, connector dimensions, and ordering information — formatted for engineering review and specification.
01
Resistance-wire heating distributes evenly across the full hose length — no cold spots to cause viscosity drift, no hot spots to char the fluid.
02
Platinum RTD sensing delivers the close, accurate temperature control that prevents adhesive and coating degradation in transit.
03
A wetted path engineered for the chemical aggressiveness of modern hot melt, silicone, sealant, and coating formulations — and for years of continuous service.
04
Specified with connectors matched to Electromatic™ heads and Thermopulse™ fluid handling, so the hose integrates as part of a complete, engineered system.
05
Length, temperature range, pressure rating, and fittings engineered to your line — not pulled off a shelf and forced to fit.
06
With CE declarations and Low Voltage Directive compliance available for European installations.
Spraymation electric heated hoses are in service anywhere a fluid needs to stay precisely at temperature between the pump and the point of application — across packaging, medical device manufacturing, and dozens of other production environments.
If your application has an unusual fluid, an awkward routing path, or a temperature requirement off-the-shelf hoses can’t meet, our engineering team can specify a custom heated fluid hose assembly configured exactly to your line.
Spraymation heated hose assemblies are in service across a wide range of industrial production environments — from high-speed packaging lines to precision medical device manufacturing to specialty filter and electronics assembly operations.
A Spraymation heated hose is designed to work as part of a complete, turnkey fluid handling and dispensing system.
The complete Electromatic™ applicator family — extrusion, air-dispersed, multi-outlet, and handgun formats — matched to your heated hose and fluid.
Stainless steel balanced-ratio pumps rated for continuous duty, matched to our heated transfer hoses and applicator connectors.
3480 Pattern Controllers and 3400 Series DC Timers for precise, repeatable dispensing once the fluid reaches the head.
Quick answers to the questions we get most often about Spraymation electric heated hoses, heated transfer hose construction, and integration with Electromatic™ and Thermopulse™ systems.
Don’t see your question? Our engineering team responds within one business day.
Spraymation electric heated hoses are specified with a PTFE-lined stainless steel core, uniform resistance-wire heating, and RTD temperature sensing for close, accurate control along the entire length. Generic heated fluid hoses often use thinner construction and looser temperature control, which leads to cold spots, char, viscosity drift, and frequent replacement. Many Spraymation heated hoses remain in service for 10+ years in continuous industrial environments — engineered to the same continuous-duty standard as the rest of the dispensing systems they integrate with.
Standard Spraymation heated hoses are rated to 450°F with RTD temperature sensing for precise control. For applications outside that range, our engineering team can specify a heated fluid hose configuration matched to your fluid and process temperature requirements.
Yes. Heated transfer hoses are configured to your specified length, temperature range, pressure rating, and fittings, including multi-hose harnesses for wide-web manifolds and non-standard line geometries. Send us your routing, fluid specification, and connection requirements and we’ll build the assembly to spec.
In most cases, yes. Our heated hoses are specified with matched connectors for Electromatic™ applicators and Thermopulse™ fluid handling, and can be configured with the fittings needed to integrate with equipment already in service from other manufacturers.
Our high-pressure heated fluid hoses are rated for continuous-duty service up to 2,500 PSI, matched to Spraymation stainless steel balanced-ratio pumps. For applications with different pressure requirements, our engineering team can recommend the right configuration for your line.
Spraymation maintains spare parts inventory and provides technical support by phone, email, and Zoom, with on-site service available when needed. Contact us for service options matched to your specific hose configuration and application.
Get Started
Talk to a Spraymation engineer about the right electric heated hose for your fluid, temperature, pressure, and routing requirements. We’ll help you specify a heated transfer hose — and the matched applicators, pumps, and controls — that keeps your fluid on-spec from pump to point of application.
Or call us directly +1 954 484 9700